Quick Answer

P0B91 means: P0B91 indicates a performance issue with a hybrid battery module.

Fix: Check and replace faulty components Cost: $500 - $1,500 Time: 90-180 minutes

Can I drive with P0B91? Immediate attention is recommended to prevent further battery damage.

Common Questions

What does P0B91 mean and how does it affect my car?

The P0B91 code indicates a performance issue with one of the modules in your hybrid battery. When this code is triggered, your vehicle may experience reduced power and efficiency, affecting your daily driving experience. If left unresolved, it could lead to more expensive repairs down the line.

What are the most common causes of P0B91 and how much does it cost to fix?

The most common cause of the P0B91 code is a failing hybrid battery module, which can range in repair costs from $500 to $1,500 depending on whether you replace or recondition the module. Other causes may include poor electrical connections or software issues.

Can I drive my car with P0B91 or should I stop immediately?

While you might be able to drive your car short distances with the P0B91 code, it is not advisable. Ignoring this code can lead to further battery damage, decreased performance, and potentially get stuck in a mode that limits your vehicle's functionality.

How can I diagnose P0B91 myself using GeekOBD APP?

To diagnose P0B91 using the GeekOBD APP, start by connecting the app to your vehicle's OBD2 port. Use the app to read the diagnostic trouble codes and refer to the freeze frame data to understand when the problem occurred. The app can also help you monitor battery health and performance metrics.

What vehicles are most commonly affected by P0B91?

P0B91 often appears in hybrid models like the Toyota Prius (2010-2015) and Lexus CT200h (2011-2017). Regular maintenance and battery check-ups can help mitigate the risks associated with this code.

How can I prevent P0B91 from happening again?

To prevent P0B91 from recurring, ensure regular battery maintenance, keep electrical connections clean and secure, and consider software updates for your hybrid system. Monitoring battery performance through diagnostic tools like GeekOBD can also be beneficial.

What is P0B91?

The DTC P0B91 code indicates a performance issue with one of the modules in a hybrid vehicle's battery pack. This code is most commonly associated with vehicles from Toyota and Lexus, particularly models like the Toyota Prius (2010-2015) and Lexus CT200h (2011-2017). When this code appears, it usually means that one of the battery modules is not performing up to the manufacturer's specifications, which can lead to reduced fuel efficiency, loss of hybrid functionality, and ultimately, the inability to drive the vehicle in hybrid mode. In practical terms, this could manifest as decreased acceleration power, longer charging times, or even the vehicle switching to a failsafe mode. If left unaddressed, it can lead to more severe battery degradation and expensive repairs. It's essential for vehicle owners to recognize this code's implications and take necessary action, especially given the high cost of hybrid battery replacements.

System: P - Powertrain (Engine, Transmission, Emissions)

Symptoms

Common symptoms when P0B91 is present:

  • The check engine light stays on constantly, indicating a fault in the hybrid system.
  • Engine hesitates during acceleration, especially when switching between electric and gasoline power.
  • Fuel economy decreased by 10-15%, leading to more frequent visits to the gas station.
  • The vehicle may experience reduced power during hybrid operation, making it difficult to merge or accelerate quickly.
  • Battery charge takes longer than usual, suggesting an issue with the charging system.

Possible Causes

Most common causes of P0B91 (ordered by frequency):

  1. The most common cause is a failing hybrid battery module, which can occur in up to 70% of cases, especially in older vehicles with high mileage.
  2. Another frequent cause is poor electrical connections or corrosion at the battery terminals, which can disrupt power flow.
  3. In some instances, software issues in the vehicle's hybrid control system can lead to false readings and trigger the P0B91 code; regular updates can help prevent this.
  4. Less commonly, physical damage to the battery pack due to accidents or water intrusion can result in module failure.
  5. A rare cause includes manufacturing defects in the battery cells themselves, which may require warranty intervention.

P0B91 Repair Costs

Cost Breakdown by Repair Type

Battery Module Replacement

Replacing the faulty battery module with a new or refurbished unit.

  • Total: $500 - $1,500
  • Success rate: 85%
Battery Reconditioning

Reconditioning the battery pack to restore lost capacity and performance.

  • Total: $300 - $800
  • Success rate: 70%
Money-Saving Tips for P0B91
  • Start with the most common and least expensive repairs first
  • Use GeekOBD APP to confirm diagnosis before replacing expensive parts
  • Consider preventive maintenance to avoid future occurrences
  • Compare prices for OEM vs aftermarket parts based on your needs
  • Address the issue promptly to prevent more expensive secondary damage

Diagnostic Steps

Professional P0B91 Diagnosis Process

Follow these systematic steps to accurately diagnose P0B91. Each step builds on the previous one to ensure accurate diagnosis.

Step 1: Step 1: Initial visual inspection - Check for obvious signs like damaged wiring, loose connections, or corrosion (5-10 minutes)

Step 1: Initial visual inspection - Check for obvious signs like damaged wiring, loose connections, or corrosion (5-10 minutes).

GeekOBD APP Tip: Use GeekOBD APP to monitor real-time data during this diagnostic step for accurate results and professional-grade analysis.
Step 2: Step 2: OBD2 scan with GeekOBD APP - Retrieve all codes and freeze frame data to understand the fault context (10-15 minutes)

Step 2: OBD2 scan with GeekOBD APP - Retrieve all codes and freeze frame data to understand the fault context (10-15 minutes).

GeekOBD APP Tip: Use GeekOBD APP to monitor real-time data during this diagnostic step for accurate results and professional-grade analysis.
Step 3: Step 3: Component testing - Use a multimeter or specific diagnostic tools to test suspected battery modules and connections (20-30 minutes)

Step 3: Component testing - Use a multimeter or specific diagnostic tools to test suspected battery modules and connections (20-30 minutes).

GeekOBD APP Tip: Use GeekOBD APP to monitor real-time data during this diagnostic step for accurate results and professional-grade analysis.
Step 4: Step 4: System function test - Verify proper operation after repairs and clear codes using the GeekOBD APP (10-15 minutes)

Step 4: System function test - Verify proper operation after repairs and clear codes using the GeekOBD APP (10-15 minutes).

GeekOBD APP Tip: Use GeekOBD APP to monitor real-time data during this diagnostic step for accurate results and professional-grade analysis.
Step 5: Step 5: Road test verification - Drive the vehicle under various conditions to confirm repair success (15-20 minutes)

Step 5: Road test verification - Drive the vehicle under various conditions to confirm repair success (15-20 minutes).

GeekOBD APP Tip: Use GeekOBD APP to monitor real-time data during this diagnostic step for accurate results and professional-grade analysis.

Important Notes

  • Always verify the repair with GeekOBD APP after completing diagnostic steps
  • Clear codes and test drive to ensure the problem is resolved
  • Address underlying causes to prevent code recurrence

Real Repair Case Studies

Case Study 1: Toyota Prius Hybrid Battery Module Replacement

Vehicle: 2012 Toyota Prius, 85,000 miles

Problem: Customer reported reduced acceleration and check engine light.

Diagnosis: Diagnostic scan revealed P0B91; visual inspection showed corrosion on battery terminals.

Solution: Replaced the faulty battery module and cleaned all connections.

Cost: $1,200 (parts: $800 for the module, $400 labor)

Result: Vehicle performance restored; customer reported improved fuel efficiency.

Case Study 2: Lexus CT200h Battery Reconditioning

Vehicle: 2014 Lexus CT200h, 60,000 miles

Problem: Customer noticed longer charging times and reduced power.

Diagnosis: P0B91 was confirmed; battery modules showed signs of wear.

Solution: Performed battery reconditioning and replaced a damaged terminal.

Cost: $600 (parts: $200 for reconditioning kit, $400 labor)

Result: Battery performance significantly improved; customer satisfied with the outcome.

Diagnose P0B91

Use GeekOBD APP for professional diagnosis!

  • Real-time data monitoring
  • Advanced diagnostic features
  • Step-by-step repair guidance
  • Professional-grade analysis

Code Information

Code: P0B91
System: Powertrain (Engine, Transmission, Emissions)
Severity: HIGH
Category: Engine Codes