Vehicle: Dodge Ram 1984

Owner's Problem Description

The owner reports that their 1984 Dodge Ram won't start. They have checked the ignition system and confirmed there's no spark at the spark plug wires. They suspect issues with the ignition coil or the pickup coil in the distributor. The vehicle has carburetor issues similar to a previous 1968 Mustang they owned, which they could never resolve. Currently, the vehicle is non-operational.

Professional Technical Analysis

This 1984 Dodge Ram, equipped with a carbureted engine and approximately 150,000 miles, presents a no-start condition with no spark at the spark plug wires. The symptoms suggest potential failures in the ignition system, particularly the ignition coil or the pickup coil in the distributor. Given the vintage model, the ignition system relies on an older design devoid of modern electronic controls, making it susceptible to wear and failure. Voltage from the ignition coil should typically measure around 12V during cranking, and the pickup coil resistance is expected to be approximately 500-1500 ohms. If the pickup coil is open, it will only produce a single spark when the ignition is turned off, which aligns with the owner's experience of intermittent firing. Additionally, the vehicle's carburetor could be contributing to the no-start issue if the fuel supply is obstructed or the carburetor itself is malfunctioning. It's critical to inspect the fuel system and ensure fuel is reaching the carburetor. Checking for fuel flow and ensuring the pickup screen in the gas tank is clear are essential steps. The current condition raises safety concerns as it is non-operational, and further diagnostics are necessary to avoid unnecessary part replacements.

Possible Causes

Most common causes (ordered by frequency):

  1. Ignition Coil Failure: The ignition coil may be failing to provide sufficient voltage to the spark plug wires during cranking. This is a common failure in older vehicles due to heat and vibration. A functional ignition coil should output approximately 12V when cranking. Testing the coil's primary and secondary resistance can confirm its condition, typically around 0.5-1.5 ohms for primary and 6,000-15,000 ohms for secondary. If the coil is faulty, it can prevent the engine from firing properly. - No spark detected at the end of the spark plug wires, primary resistance out of range during testing.
  2. Pickup Coil Failure: The pickup coil in the distributor may be open or malfunctioning, leading to a lack of spark during engine cranking. This part is critical for generating the signal that triggers the ignition coil. A properly functioning pickup coil should have a resistance reading between 500-1500 ohms. If open, it will not send any signal to the ignition module, resulting in no spark at the plugs. - Inconsistent spark patterns when testing pickup coil resistance, no signal detected at the ignition module.
  3. Fuel Delivery Issue: The carburetor may not be receiving adequate fuel due to a clogged pickup screen or fuel line obstruction. If the fuel system is not delivering fuel properly, the engine will not start. Checking for fuel flow at the carburetor inlet and ensuring that the pickup screen in the gas tank isn't blocked is essential for diagnosing starting issues. - Fuel flow not present at carburetor inlet during testing, signs of debris in the fuel lines.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Initial Inspection: Begin with a thorough visual inspection of the ignition system components, specifically the ignition coil and distributor. Look for signs of damage, corrosion, or loose connections. Test the ignition coil's primary and secondary resistance using a multimeter, ensuring it falls within specified ranges. If the coil is suspect, replace it with an OEM part (OEM P/N: 4003070, estimated cost: $100-150).
  2. STEP 2 - Testing the Pickup Coil: Remove the distributor cap to access the pickup coil. Measure the resistance across the pickup coil terminals with a multimeter, aiming for a reading between 500-1500 ohms. If the reading is outside this range, the pickup coil is likely faulty and requires replacement (OEM P/N: 4003071, estimated cost: $50-80).
  3. STEP 3 - Fuel System Check: Verify that fuel is reaching the carburetor. Check the fuel lines for blockages and inspect the pickup screen in the gas tank for debris. If the fuel system is compromised, clean or replace the necessary components. Fuel pressure should be checked, ideally around 5-7 PSI at the carburetor inlet.
  4. STEP 4 - Spark Testing: Use a spark tester to check for spark at the end of the spark plug wires while cranking the engine. Ensure that a strong and consistent spark is present. If there's no spark, further investigate the ignition system components as previously outlined. Document any findings and proceed with appropriate repairs based on diagnostics.

Repair Recommendations

CRITICAL PRIORITY - Replace Faulty Components: If the ignition coil or pickup coil is confirmed faulty, replace with OEM quality parts (ignition coil: $100-150, pickup coil: $50-80). Ensure all connections are secure and free of corrosion. Once replacements are made, clear any diagnostic codes and test the vehicle to confirm that it starts reliably.

Priority: critical

HIGH PRIORITY - Clean Fuel System: If fuel delivery issues are identified, clean the fuel lines and replace the pickup screen if it is clogged. Ensure the carburetor is functioning properly and free of debris. Fuel system maintenance is essential for reliable starting and performance.

Priority: high

MEDIUM PRIORITY - Preventive Measures: After repairs, implement a regular maintenance schedule for the ignition and fuel systems. Regularly inspect and clean connections, and consider using fuel additives to keep the system clean. This can help prevent future issues related to starting.

Priority: medium

Preventive Tips

  • Regular Ignition System Checks: Schedule annual inspections of the ignition system to identify potential problems early. This includes testing ignition coils and pickup coils for proper operation. Keeping these components in good condition can prevent starting issues.
  • Fuel System Maintenance: Regularly inspect and clean fuel lines and filters to prevent blockages that could affect fuel delivery. A clean fuel system is crucial for reliable engine performance, especially in older vehicles.
  • Documentation of Repairs: Maintain detailed records of any repairs and services performed on the vehicle. This can aid in future diagnostics and help track recurring issues, leading to more effective preventative measures.

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