Vehicle: Mitsubishi Mirage 1990

Owner's Problem Description

The owner of a 1990 Mitsubishi Mirage with a 1.5L MPFI engine reports that the engine will not fire. They mentioned that the timing was confirmed to be good, but no further details about previous checks were provided. The vehicle's current condition shows no signs of starting, prompting a need for a thorough diagnostic process. The owner has not replaced any components recently and is seeking assistance in diagnosing the issue.

Professional Technical Analysis

This case involves a 1990 Mitsubishi Mirage with a 1.5L MPFI engine, likely having around 150,000 miles on the odometer. The owner reports that the engine will not fire, indicating a potential issue in the ignition or fuel delivery systems. Given the owner's assertion that the timing is good, it is crucial to confirm the operation of the ignition system first. The symptoms suggest that either the ignition system is not producing a spark, or the fuel system is not delivering fuel properly. A thorough investigation should include checking the distributor for rotation and ensuring that there is spark at the plugs. The interconnection of systems is essential here; if the timing belt has indeed failed, the distributor will not rotate, leading to a no-spark condition. Furthermore, the health of the fuel pump and delivery system must also be assessed, as a lack of fuel pressure can also lead to a no-start scenario. The current condition indicates that without spark or fuel, the engine cannot run, presenting a safety concern if the vehicle is attempted to be started repeatedly without proper diagnostics. Previous repairs or maintenance history should be reviewed for any alterations that may have affected the ignition or fuel systems. The potential for common failure modes in vehicles of this age also includes sensor malfunctions, wiring issues, or component fatigue, which must be considered when diagnosing the root cause.

Possible Causes

Most common causes (ordered by frequency):

  1. Timing Belt Failure: This could potentially be the primary issue if the timing belt has broken or slipped. If the distributor is not turning when the engine is cranked, this indicates a failure in the timing belt system. The belt should be inspected for integrity and proper tension. Typical symptoms of a failed timing belt include engine cranking without firing and an audible lack of valve movement. If the timing belt is broken, replacement is necessary (OEM P/N MD110116, cost approximately $100-$150). - No rotation of the distributor when cranking, possible sound of the engine cranking without firing.
  2. Ignition System Fault: The ignition coil could be faulty, or there might be issues with the ignition control module (ICM). If the coil is not providing sufficient voltage to the spark plugs, the engine will not fire. Testing the coil's primary and secondary resistance is essential (primary should be around 0.5-2 ohms, secondary 6,000-15,000 ohms). If the ICM fails, it often leads to a no-start condition. Typical replacement costs are $50-$150 for the coil (OEM P/N MD181768). - No spark detected at the spark plugs, possible stored codes related to ignition system failure.
  3. Fuel Delivery Issue: If the fuel pump is not functioning properly, fuel may not reach the engine. A fuel pressure test should be conducted to ensure it maintains the required pressure (typically 35-45 PSI). If pressure is below specifications, the fuel pump (OEM P/N MD614476) may need replacement, costing about $200-$300. - Low fuel pressure reading during tests, audible sound of the fuel pump not engaging.
  4. Wiring or Connector Issues: Corroded or damaged wiring and connectors can prevent voltage from reaching the ignition system or fuel pump. A thorough inspection of the wiring harness, especially around the ignition coil and fuel pump, should be conducted. Look for signs of wear, corrosion, or loose connections, which can lead to intermittent faults. - Visual inspection reveals corrosion at connectors, continuity tests show intermittent connection issues.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Visual Inspection: Begin with a thorough visual inspection of the engine bay. Look for any signs of broken components, particularly the timing belt cover. Check the integrity of wiring and connectors associated with the ignition and fuel systems. Pay attention to any signs of wear or corrosion that might affect connectivity.
  2. STEP 2 - Check Distributor Rotation: Remove the distributor cap and crank the engine. Observe if the rotor is turning. If not, this indicates a potential timing belt failure. If the rotor is turning, proceed to check for spark by removing a spark plug wire and using a screwdriver to check for spark against a grounded surface.
  3. STEP 3 - Fuel Pressure Test: If spark is detected, the next step is to check fuel pressure. Use a fuel pressure gauge connected to the fuel rail to verify that the pressure is within the range of 35-45 PSI. If pressure is low, this indicates a potential fuel pump issue.
  4. STEP 4 - Electrical System Testing: Conduct a comprehensive electrical check of the ignition system components including the ignition coil and ICM. Measure resistance values to ensure they are within specifications. Additionally, check for continuity in wiring and connectors leading to the fuel pump and ignition systems.

Repair Recommendations

CRITICAL PRIORITY - Timing Belt Inspection/Replacement: If the timing belt is found to be broken or significantly worn, it is critical to replace it immediately to avoid further engine damage. Timing belt replacement typically costs between $100-$150 for parts and labor. Ensure the installation follows OEM specifications and include a new tensioner if necessary.

Priority: critical

HIGH PRIORITY - Ignition System Component Replacement: If the ignition coil or ICM is found defective during testing, replace with OEM parts (coil OEM P/N MD181768). The cost for ignition components typically ranges from $50-$150. After replacement, verify spark generation before reassembling the engine components.

Priority: high

MEDIUM PRIORITY - Fuel Pump Replacement: If the fuel pressure test indicates a malfunctioning fuel pump, replace it with an OEM unit (OEM P/N MD614476). The replacement cost is typically between $200-$300. Ensure proper installation and test fuel pressure after replacement to confirm functionality.

Priority: medium

Preventive Tips

  • Regular Timing Belt Inspection: Inspect the timing belt at regular intervals, typically every 60,000 miles or as recommended by the manufacturer. This helps prevent unexpected failures that can lead to severe engine damage.
  • Routine Ignition System Maintenance: Schedule regular checks of the ignition system components, including the ignition coil and spark plugs, every 30,000 miles. This can help maintain optimal engine performance and prevent starting issues.
  • Fuel System Inspection: Inspect fuel system components regularly, including the fuel filter and pump, every 30,000 miles to ensure proper operation and prevent fuel delivery issues.

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