Vehicle: Acura Legend 1994

Owner's Problem Description

The owner of a 1994 Acura Legend Coupe reports that the vehicle dies when the fuel gauge reads halfway. The fuel light does not activate even though there is fuel in the tank. The car typically stalls when coming to a complete stop at traffic lights but starts immediately afterward and runs normally. Previous repairs include the replacement of the fuel pump, fuel sending unit, and main relay, as well as cleaning the fuel injectors within the last two years.

Professional Technical Analysis

The 1994 Acura Legend, equipped with a 3.2L V6 engine and an automatic transmission, has approximately 150,000 miles on the odometer. The reported symptom is that the vehicle dies when the fuel gauge reads half a tank, particularly at idle during stops. This issue does not trigger the low fuel warning light. Given the history of previous repairs, including the fuel pump (OEM P/N 17040-PY3-003), fuel sending unit (OEM P/N 17670-PY3-003), and main relay (OEM P/N 39400-PY3-003), it's essential to investigate the potential causes of stalling under these conditions. The engine management system could be facing issues related to idle control, with the Electronic Air Control Valve (EACV) being a critical component to consider. Additionally, the fuel pressure should be verified to ensure it remains within the specification of 33-38 PSI during idle. Fluctuations or drops in fuel pressure could indicate underlying issues with the fuel system, including a failing fuel pump or clogged lines. The idle speed should ideally be between 650-750 RPM when warmed up, and any deviations could signify a need for adjustment or cleaning of the throttle body and EACV. It's also important to check for any vacuum leaks that could affect engine performance at idle. Lastly, a thorough diagnostic with the GeekOBD APP can provide live data to monitor fuel trim and idle parameters, which may reveal additional insights into the root cause of the stalling problem.

Possible Causes

Most common causes (ordered by frequency):

  1. Idle Air Control Valve (IACV) malfunction: The IACV may be sticking or faulty, causing insufficient air entering the engine at idle, leading to stalling when the vehicle comes to a stop. This is a common issue in vehicles with higher mileage. Clean or replace the IACV as necessary. Expected resistance is typically between 10-20 ohms. When testing, if the valve does not respond correctly to changes in idle speed, it may need replacement. - Check engine light may be illuminated, rough idle, and stalling at stops.
  2. Fuel Pressure Regulator (FPR) failure: The FPR could be failing, causing inconsistent fuel pressure that may drop below the required level during idle, leading to stalling. The regulator should maintain pressure of 33-38 PSI at idle. If the pressure is low, check for leaks or blockages in the fuel lines. Additionally, inspect the FPR for proper operation. - Fluctuating fuel pressure readings during idle, potential fuel leaks.
  3. Vacuum Leak: A vacuum leak in the intake manifold or hoses can lead to a lean air-fuel mixture, causing the engine to stall when coming to a stop. Inspect all vacuum lines and the intake manifold for signs of wear or damage. A smoke test can help identify any leaks in the system. - Hissing sounds from vacuum lines, poor idle quality, and stalling symptoms.
  4. Throttle Body Issues: A dirty or malfunctioning throttle body can restrict airflow, leading to stalling at idle. Cleaning the throttle body may resolve this issue. Ensure that the throttle plate moves freely and is not sticking. Regular maintenance can prevent this from becoming a problem. - Reduced engine response, stalling when stopping, and visible dirt buildup in the throttle body.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Initial OBD-II Diagnosis: Start with a comprehensive scan using the GeekOBD APP to check for stored DTCs (Diagnostic Trouble Codes) related to the fuel and idle control systems. Pay attention to any codes that may indicate issues with the IACV, FPR, or vacuum leaks. Freeze frame data can provide context for when the stalling occurs.
  2. STEP 2 - Live Data Monitoring: Utilize the GeekOBD APP to monitor live data parameters, particularly focusing on fuel pressure readings (should be 33-38 PSI at idle), IACV position, and engine RPM. Any significant deviations from normal operating ranges should be documented.
  3. STEP 3 - Physical Inspection: Inspect the IACV, FPR, and throttle body for proper operation and cleanliness. Clean the throttle body and inspect the IACV for sticking or faults. Ensure that all vacuum lines are intact and check for any leaks. Replace any faulty components as necessary.
  4. STEP 4 - Road Test with Data Logging: Perform a controlled road test while monitoring live data with the GeekOBD APP. Pay special attention to the vehicle's behavior during stops and any stalling occurrences. Document fuel trim corrections and RPM fluctuations.

Repair Recommendations

CRITICAL PRIORITY - Clean or Replace the IACV: Given its crucial role in maintaining idle speed, the IACV should be cleaned or replaced if found faulty. Typical cost for a new IACV ranges from $75-$150 (OEM P/N 16022-PY3-003). Ensure that it operates correctly after installation by monitoring idle speed with the GeekOBD APP.

Priority: critical

HIGH PRIORITY - Fuel Pressure Regulator Replacement: If testing indicates the FPR is not maintaining proper pressure, replace it with an OEM part to ensure reliability. Costs for a new FPR are generally between $100-$200 (OEM P/N 16700-PY3-003). After installation, verify fuel pressure readings using the GeekOBD APP.

Priority: high

MEDIUM PRIORITY - Throttle Body Cleaning: If the throttle body is dirty, clean it thoroughly to ensure unobstructed airflow. Cleaning supplies typically cost around $20-$30. Regular maintenance of the throttle body can prevent future stalling issues.

Priority: medium

Preventive Tips

  • Regular IACV Maintenance: Clean the IACV every 30,000 miles to prevent sticking and ensure smooth idle operation. This simple maintenance can save on costly repairs down the road.
  • Fuel System Inspection: Check the fuel system components (pump, FPR, injectors) every 30,000 miles to ensure they are functioning properly and to catch any issues early before they lead to stalling.
  • Throttle Body Cleaning Schedule: Establish a cleaning routine for the throttle body every 30,000 miles to prevent carbon buildup, which can affect engine performance.

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