Vehicle: Dodge Intrepid 2000

Owner's Problem Description

The owner reports that their 2000 Dodge Intrepid won't crank over. The ignition switch may be faulty, as the vehicle only starts intermittently when manipulating the steering wheel. Previous repairs include replacing the ignition switch at a dealership, which temporarily resolved the issue. Recently, the problem has returned, particularly in cooler weather. The current condition is frustrating, with the vehicle often failing to start.

Professional Technical Analysis

This analysis focuses on a 2000 Dodge Intrepid, equipped with a 3.5L V6 engine and an automatic transmission, experiencing a no-crank condition potentially linked to the ignition switch. The vehicle has a mileage of approximately 120,000 miles. Symptoms include intermittent starting issues that appear to correlate with steering wheel manipulation, suggesting a possible failure in the steering column-mounted ignition switch. Diagnostically, the key switch often fails to provide a stable output signal due to wear or internal failure, particularly in cold weather, which aligns with the owner's observations about the recurring problem during cooler months. Additionally, electrical connections within the steering column could be compromised, leading to intermittent contact. A thorough examination of the ignition switch and related wiring is crucial since this component directly affects the starting circuit. Warning lights may not activate due to the nature of the failure, and stored trouble codes may not indicate an ignition fault, complicating diagnostic efforts. Current vehicle condition shows signs of an electrical problem, with a need for immediate attention to prevent potential safety hazards. Observations suggest that the ignition switch may need replacement or repair, especially considering that similar symptoms have been documented in this vehicle model around the same mileage range.

Possible Causes

Most common causes (ordered by frequency):

  1. Faulty Ignition Switch: A common issue in the 2000 Dodge Intrepid is the ignition switch failure, which can lead to intermittent cranking issues. This component may not provide a consistent voltage output due to internal wear, especially in colder temperatures. Testing should confirm that the switch maintains at least 12V when engaged. - Symptoms include intermittent no-crank condition, successful start when steering wheel is manipulated, and previous replacement of the ignition switch.
  2. Electrical Connection Issues: Loose or corroded connections within the ignition circuit, particularly at the ignition switch or relay, can cause voltage drops, leading to a failure to crank. Inspection of wiring harness and connectors is essential, focusing on areas that may have been subjected to moisture or corrosion. - Corrosion visible on connectors, intermittent electrical signals when testing ignition circuit continuity.
  3. Starter Relay Failure: The starter relay may fail to engage due to internal contact issues. Testing the relay for continuity and ensuring that it receives a proper signal from the ignition switch is necessary. The expected resistance across the relay terminals should be less than 10 ohms. - Clicking noise when attempting to start, no cranking action, relay tested with no continuity.
  4. Battery Voltage Issues: Insufficient voltage from the battery may prevent the starter motor from engaging. Testing the battery voltage should yield at least 12.4V for a fully charged battery. Load testing can also confirm battery health and capacity. - Low voltage readings at the battery terminals, especially when attempting to start the vehicle.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Initial OBD-II Scan: Begin by performing an OBD-II scan using the GeekOBD APP to check for any stored trouble codes that may indicate underlying issues with the ignition system or related circuits. This step will help identify potential faults that may not be immediately apparent.
  2. STEP 2 - Visual Inspection of Ignition Components: Conduct a thorough visual inspection of the ignition switch, wiring harness, and connectors for any signs of wear, corrosion, or loose connections. Ensure that all connections are secure and free of debris.
  3. STEP 3 - Voltage and Continuity Testing: Using a multimeter, test the ignition switch output for proper voltage when the key is turned. Check continuity of the starter relay and ensure it is receiving a signal from the ignition switch. Expected voltage output should be at least 12V.
  4. STEP 4 - Battery and Starter System Testing: Confirm battery voltage is adequate (at least 12.4V), and perform a load test. Inspect the starter motor for engagement issues and test the starter relay under load to ensure proper operation. Document all findings for further analysis if the issue persists.

Repair Recommendations

CRITICAL PRIORITY - Replace Ignition Switch: Given the symptoms and diagnostic findings, replacing the ignition switch is critical. Use an OEM part (P/N 4686300AC) for optimal performance. Estimated cost for parts is around $150, with labor time approximately 2 hours.

Priority: critical

HIGH PRIORITY - Inspect and Repair Wiring: After replacing the ignition switch, thoroughly inspect the wiring harness for any signs of wear or corrosion. Repair or replace any damaged connectors to ensure reliable electrical connections. This preventive measure can avoid future failures.

Priority: high

MEDIUM PRIORITY - Test Battery Health: Perform a comprehensive battery test, including a load test to ensure adequate capacity. If the battery shows signs of weakness, replacement with a quality battery (e.g., Duralast Gold) is recommended. Estimated cost around $120 with labor included.

Priority: medium

Preventive Tips

  • Regular Electrical System Inspections: Schedule regular inspections of the vehicle's electrical system to catch issues early. Use the GeekOBD APP monthly to check for pending codes and monitor system health, ensuring reliability.
  • Maintenance of Battery Connections: Clean battery terminals and connections regularly to prevent corrosion. Using dielectric grease can help maintain electrical connection integrity and prevent future issues.
  • Keep Wiring Harnesses Protected: Ensure that wiring harnesses are protected from moisture and physical damage. Regularly inspect for abrasions and ensure proper routing to prevent wear and tear.

Diagnose Issue

Use GeekOBD APP for professional diagnosis!

  • Real-time data monitoring
  • Advanced diagnostic features
  • Step-by-step repair guidance
  • Professional-grade analysis