Vehicle: Subaru Legacy 2000

Owner's Problem Description

The owner reports that the blinkers and digital odometer on their 2000 Subaru Legacy are not functioning. The vehicle has been driven around 130,000 miles. After disconnecting the battery, the engine light reset, but after about 50 miles, it might come back on if there is an underlying issue. The owner is concerned that there could be a bad ground or broken wire affecting the blinkers. They previously had to clean the socket for proper connection. Additionally, they noted that the wipers are running slow and are considering if a bad relay might be involved.

Professional Technical Analysis

The 2000 Subaru Legacy, with approximately 130,000 miles, is exhibiting electrical issues with the blinkers and digital odometer. The symptoms suggest potential grounding issues or broken wiring. The vehicle's electrical systems are interconnected; the blinkers rely on stable voltage and ground connections, while the odometer functions off the vehicle's speed sensor and power supply from the body control module (BCM). The owner mentioned the engine light reset after disconnecting the battery, indicating that the onboard computer may need to relearn certain parameters. If the odometer fails, it could be linked to a malfunctioning BCM or a faulty speed sensor, which typically operates within a voltage range of approximately 5V. Given that the owner previously had to clean the socket for the blinkers, it implies that corrosion or loose connections may have contributed to the current failure. Also, the slow wiper operation may suggest voltage drop issues or a weak battery affecting multiple systems. In assessing the vehicle's condition, it is crucial to check the fuses, wiring harness integrity, and the BCM's operational status, as these components are vital for the overall functionality of the vehicle's electrical systems.

Possible Causes

Most common causes (ordered by frequency):

  1. Grounding Issues: Poor ground connections or corroded wiring harnesses could lead to intermittent failure of the blinkers and odometer. In Subaru vehicles, it's common for ground points to become corroded, especially in older models. This would affect the necessary voltage reaching the blinkers and odometer circuits, potentially causing them to malfunction. - Visual inspection reveals corroded ground connections; intermittent operation of blinkers and odometer suggests poor electrical contact.
  2. Faulty Body Control Module (BCM): The BCM controls various electrical components in the vehicle, including the blinkers and odometer. If the BCM is malfunctioning, it may not send the correct signals to these systems, leading to failure. Testing the BCM's output voltage and signal integrity will help determine if it is the root cause. - BCM diagnostic scan shows no communication errors, yet blinkers and odometer remain unresponsive; voltage output from BCM to these components needs verification.
  3. Wiring Issues: Broken or frayed wires in the harness leading to the blinkers and odometer can interrupt the power supply. Checking the integrity of the wiring, particularly at junction points and connectors where wear may occur, is essential to identify any disconnections or shorts. - Physical inspection reveals damaged wiring in the harness; continuity testing shows intermittent connections.
  4. Faulty Fuses: A blown fuse for the blinkers or instrument cluster could cause failure of these systems. Fuses should be checked for continuity and replaced if necessary. It's important to identify the reason for the blown fuse, as this may indicate an underlying electrical issue. - Inspection of the fuse panel reveals a blown fuse; replacement restores functionality temporarily.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Initial Inspection: Begin with a visual inspection of the vehicle's fuse panel and wiring harnesses, focusing on the blinkers and odometer connections. Check for any visible signs of wear, corrosion, or damage. Ensure that all fuses related to the lighting and instrument cluster are intact and functioning properly. This step can quickly rule out basic issues.
  2. STEP 2 - Electrical Testing: Use a multimeter to test the voltage at the blinkers and odometer circuits. The blinkers should receive approximately 12V when activated. If voltage is low or nonexistent, trace the wiring back to the BCM and check for continuity. Additionally, test ground connections to ensure they are providing a solid return path.
  3. STEP 3 - BCM Diagnostics: Perform a diagnostic scan of the Body Control Module (BCM) using a professional OBD-II scanner or the GeekOBD APP. Look for any fault codes related to the blinkers or odometer. If the BCM shows no faults but the systems are still inoperative, further testing of the BCM's outputs may be required to determine if it's functioning correctly.
  4. STEP 4 - Ground and Wiring Checks: Inspect and test all ground connections related to the blinkers and odometer. Use a multimeter to verify continuity and resistance, ensuring they meet specifications (typically less than 5 ohms). Check the wiring for any breaks or shorts, particularly at junction points, and repair or replace any damaged sections as needed.

Repair Recommendations

CRITICAL PRIORITY - Address Ground Connections: Clean and repair any corroded or loose ground connections to ensure reliable operation of the blinkers and odometer. This may involve removing the ground point, cleaning it thoroughly, and applying dielectric grease to prevent future corrosion. Estimated cost for cleaning and repair is minimal, while a new ground strap may range from $10 to $30.

Priority: Medium

HIGH PRIORITY - Replace Faulty Components: If the BCM is determined to be faulty, it should be replaced with an OEM part (part number: 85967AE00A). Cost for the BCM replacement is estimated between $200 to $400, depending on labor and local rates. After installation, recheck all system functionalities and clear any fault codes using the GeekOBD APP.

Priority: Medium

MEDIUM PRIORITY - Wiring Repair: Any damaged wiring found during inspections should be repaired or replaced. Ensure that connections are secure and that all wiring is protected against wear and environmental factors. The cost for wiring repairs can vary significantly based on the extent of damage but typically ranges from $50 to $150.

Priority: Medium

Preventive Tips

  • Regular Electrical System Checks: Conduct routine inspections of the vehicle's electrical system, including checking battery terminals, ground connections, and wiring integrity. Use the GeekOBD APP for periodic scans to identify potential electrical faults before they develop into serious issues.
  • Maintenance of Ground Connections: Ensure that all ground connections are clean and secure, especially after winter months when road salt can cause corrosion. Periodically clean the ground points and apply dielectric grease to protect against future issues.
  • Monitor Electrical Components: Use the GeekOBD APP to monitor the performance of electrical components and check for any signs of degradation or failure. This proactive approach can help to catch issues early and avoid more costly repairs down the line.

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