Vehicle: Dodge Intrepid 2002

Owner's Problem Description

The owner of a 2002 Dodge Intrepid is experiencing intermittent issues with the gear shift not moving from park to drive. The brake lights illuminate properly when the brake pedal is depressed, but the gear shift sometimes engages and sometimes does not. Previous checks have confirmed the brake light switch is functioning, but the owner suspects the brake lock solenoid may be dirty or malfunctioning.

Professional Technical Analysis

The 2002 Dodge Intrepid features a brake lock solenoid integrated within the shift interlock system, which prevents the gear shift from moving out of the 'Park' position unless the brake pedal is depressed. The vehicle is equipped with a 3.5L V6 engine and has an estimated mileage of about 120,000 miles. The intermittent issue of the gear shift not engaging properly could be attributed to a malfunctioning brake lock solenoid, dirt accumulation, or wiring issues. The brake lock solenoid is typically located near the ignition cylinder and requires proper energization to function correctly. When the brake pedal is pressed, the brake light switch is activated, completing the circuit to the solenoid. If the solenoid is not receiving adequate voltage (usually around 12V), it may fail to unlock the shifter. Additionally, if the wiring harness is damaged or corroded, it could lead to erratic operation. A thorough inspection of the wiring and connections is necessary, along with testing the solenoid for proper function and cleaning to ensure it operates smoothly. Safety concerns arise if the gear shift becomes stuck, potentially leading to hazardous situations if the driver cannot shift into gear when needed.

Possible Causes

Most common causes (ordered by frequency):

  1. Brake Lock Solenoid Malfunction: The brake lock solenoid may be failing to receive power due to a faulty brake light switch or wiring issues. It should receive approximately 12V when the brake pedal is depressed. If the solenoid is dirty or corroded, it may not activate properly, leading to intermittent gear shift issues. - Intermittent gear shift operation, confirmed brake light function, visual inspection of solenoid for dirt accumulation.
  2. Faulty Brake Light Switch: The brake light switch may be malfunctioning, causing the circuit to the brake lock solenoid to remain open intermittently. This would prevent the solenoid from receiving power when the brake is pressed, resulting in the gear shift being locked in 'Park'. - Brake lights function intermittently, potential stored DTC related to brake switch malfunction.
  3. Wiring Issues: Damaged or corroded wiring leading to the brake lock solenoid can cause intermittent power loss. This could result from exposure to moisture or physical damage to the wiring harness. - Visual inspection of wiring harness shows signs of wear, intermittent connectivity during testing.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Initial Inspection: Begin by visually inspecting the brake lock solenoid and surrounding wiring for any signs of dirt, corrosion, or damage. Check for loose connections at the solenoid and the brake light switch. A multimeter can be used to verify continuity in the wiring harness leading to the solenoid.
  2. STEP 2 - Brake Light Switch Verification: Test the brake light switch operation by checking for voltage output when the brake pedal is pressed. The switch should provide a stable 12V signal indicating that it is functioning correctly. If voltage is absent, the switch should be replaced.
  3. STEP 3 - Solenoid Testing: Connect a multimeter to the brake lock solenoid connector to check for voltage when the brake pedal is depressed. If voltage is present, but the solenoid does not activate, it may require cleaning or replacement. If no voltage is detected, further investigate the wiring.
  4. STEP 4 - Road Test: Conduct a road test to verify the functionality of the gear shift after performing repairs. Observe the operation of the shift interlock system during various driving conditions to ensure consistent engagement and disengagement.

Repair Recommendations

CRITICAL PRIORITY - Clean or Replace Brake Lock Solenoid: If the solenoid is found to be dirty or malfunctioning, clean it thoroughly or replace it with an OEM solenoid (OEM P/N 5010502AA), which typically costs around $75-150. Ensure all connections are secure and clean during installation. After replacement, verify operation with a multimeter and test the system functionality.

Priority: critical

HIGH PRIORITY - Replace Faulty Brake Light Switch: If the brake light switch is found to be faulty, replace it with an OEM part (OEM P/N 5018740AA) for approximately $30-50. This will ensure the brake lock solenoid receives the necessary signal to operate correctly. After installation, retest the brake light functionality and the gear shift operation.

Priority: high

MEDIUM PRIORITY - Inspect and Repair Wiring: If wiring issues are present, repair or replace damaged wiring to ensure proper voltage delivery to the solenoid. Use appropriate gauge wire and connectors to maintain system integrity. Document all repairs and perform a final system check to confirm functionality.

Priority: medium

Preventive Tips

  • Regular Brake System Checks: Periodically inspect the brake system components, including the brake light switch and solenoid, to ensure they are functioning properly. Clean any accumulated dirt from the solenoid area to prevent operational issues.
  • Electrical Connection Maintenance: Apply dielectric grease to electrical connections to prevent corrosion and ensure reliable operation. Inspect wiring for signs of wear or damage regularly.
  • Operational Testing: After any repairs, perform operational testing of the brake lock solenoid and brake light switch. This will help ensure that the brake interlock system functions as intended, preventing accidental gear shifts.

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