Vehicle: Dodge Intrepid 2003

Owner's Problem Description

The owner reports that their 2003 Dodge Intrepid was running well until the battery light illuminated, followed by the ABS light while driving. The radio turned off completely, and the RPMs stayed high with some hesitation. After driving about 7 miles the next morning, the ABS light and radio continued to cycle on and off, and the check engine light came on with a P0700 code. The owner mentions an existing oil leak due to a wrong drain plug. They're seeking suggestions for diagnosing the issue.

Professional Technical Analysis

The vehicle in question is a 2003 Dodge Intrepid equipped with a 3.5L V6 engine, approximately 120,000 miles on the odometer. The owner describes a sequence of electrical failures starting with the battery light, followed by intermittent ABS light activation, and ultimately the check engine light with a P0700 code. This code indicates a transmission control system issue, which might be related to the charging system malfunction. The observed symptoms, including high RPMs and hesitations, suggest that the vehicle's electrical system is failing, likely due to insufficient voltage being supplied to the vehicle's modules. The charging system should be scrutinized, specifically the alternator and related connections. If the alternator is not maintaining a voltage between 13.8-14.4V under load, it could cause erratic behavior in several systems including the PCM (Powertrain Control Module), which could lead to transmission issues and erratic engine performance. The presence of an oil leak could also complicate matters, potentially affecting sensor operation or electrical connections if oil reaches wiring harnesses. A thorough examination of the alternator's output, battery condition (including load testing), and all associated wiring is essential for accurate diagnosis. There are indications that the alternator may need replacement, especially if the brushes are worn or if internal components are failing. Given the age and mileage of the vehicle, such failures are not uncommon. Additionally, the P0700 code should be further investigated with a focus on related transmission fault codes that may be stored.

Possible Causes

Most common causes (ordered by frequency):

  1. Charging System Failure: The alternator is not producing adequate voltage, potentially due to worn brushes or internal component failure. The output voltage should be between 13.8-14.4V under load. If the voltage drops below this range, it can cause multiple electrical system failures leading to various warning lights and erratic engine behavior. Testing should include measuring the output voltage at idle and under load with accessories turned on. - Battery light and ABS light activation, intermittent electrical failures, voltage readings below 13.8V during testing.
  2. Ignition Control Module (ICM) or PCM Malfunction: If the ICM or PCM is overheating or failing, it can affect engine performance and cause high RPMs and hesitation. The P0700 code indicates a transmission-related issue which could stem from electrical faults affecting the PCM. Testing the ICM's functionality at different temperatures is essential to determine if it's failing. - Symptoms of high RPM and hesitation, stored P0700 code, possible overheating of control modules.
  3. Oil Leak Impacting Electrical Connections: The existing oil leak from a wrong drain plug could have reached electrical connections, leading to intermittent failures. If oil seeps into wiring harnesses or connectors, it may disrupt signal integrity and cause erratic operation of various systems. Inspecting the integrity of wiring and connectors near the leak is necessary. - Signs of oil leakage, potential damage to wiring or connectors, intermittent electrical issues.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Conduct an OBD-II Scan: Start with a complete OBD-II scan using GeekOBD APP or a professional scanner to retrieve the P0700 code and any additional stored codes. Pay attention to freeze frame data which can provide context for the fault. This initial step is crucial for understanding the scope of the issue.
  2. STEP 2 - Test Charging System Voltage: Measure the alternator output voltage with a multimeter while the engine is running. The voltage should be between 13.8-14.4V at idle and remain stable under load conditions. If the voltage fluctuates or is below this range, the alternator should be further inspected or replaced.
  3. STEP 3 - Inspect Electrical Connections: Check for any signs of oil contamination around electrical connections, especially those related to the PCM and ICM. Ensure all connectors are secure and free of corrosion. Use dielectric grease to protect connections if necessary.
  4. STEP 4 - Road Test with Live Data Monitoring: Perform a road test while monitoring live data using GeekOBD APP. Pay attention to voltage stability, engine performance, and any active fault codes during operation. This will help confirm if the issue persists under driving conditions.

Repair Recommendations

CRITICAL PRIORITY - Alternator Replacement: If testing confirms that the alternator is failing to maintain proper voltage, replace it with a quality OEM or aftermarket unit (estimated cost $150-300). Ensure all connections are clean and secure. After replacement, clear any diagnostic codes with GeekOBD APP and recheck system performance.

Priority: critical

HIGH PRIORITY - Inspect and Replace ICM if Necessary: If the ICM is suspected to be failing due to heat or electrical issues, consider replacing it with an OEM part (cost $100-200). Verify the operation of the ICM after installation and monitor for any new fault codes.

Priority: high

MEDIUM PRIORITY - Repair Oil Leak: Address the oil leak by replacing the incorrect drain plug and ensuring no further leaks occur. This will help protect the integrity of electrical connections and prevent future issues. Use a quality replacement part to ensure a proper seal.

Priority: medium

Preventive Tips

  • Regular Electrical System Checks: Use GeekOBD APP monthly to monitor the charging system voltage and check for any pending codes. Keeping an eye on voltage stability can prevent unexpected failures in critical systems.
  • Scheduled Maintenance for Oil Leaks: Address any oil leaks promptly to prevent damage to electrical components. Regularly check and replace worn seals or gaskets to maintain system integrity.
  • Annual Charging System Maintenance: Inspect the charging system annually, including the alternator, battery connections, and wiring. Clean all terminals and apply dielectric grease to prevent corrosion.

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