Vehicle: Dodge Neon 2005

Owner's Problem Description

The owner of a 2005 Dodge Neon SXT reports an engine knock occurring during acceleration, but no noise is present at idle. The vehicle shows no trouble codes despite recent maintenance that included an oil change, adding Lucas oil additive, and replacing spark plugs. The owner is seeking to understand the potential causes of the noise and whether it is safe to continue driving the vehicle.

Professional Technical Analysis

This case involves a 2005 Dodge Neon SXT with a 2.0L inline-4 engine, approximately 120,000 miles on the odometer. The owner reports a knocking sound that occurs during acceleration, which is not present at idle. Given the absence of diagnostic trouble codes (DTCs), the first consideration should be potential mechanical issues, particularly those related to the engine's internal components. Notably, the symptoms may indicate a problem with the connecting rod bearings, which can result in a knocking noise that increases with engine RPM. Additionally, the vehicle may exhibit slight tapping sounds which could also be attributed to valve train components such as hydraulic lifters or worn rocker arms. Since the owner mentioned recently changing the oil and adding an oil stabilizer, this may temporarily mask underlying issues but not resolve them. The current condition of the engine should be assessed for wear patterns in critical components. A thorough inspection, including oil analysis and a check of the oil pressure, is crucial. Any signs of metal shavings in the oil or a drop in oil pressure would indicate severe internal wear and necessitate immediate attention. Continuing to drive the vehicle without addressing these concerns could lead to catastrophic engine failure, particularly if the knocking noise is indeed related to bearing wear.

Possible Causes

Most common causes (ordered by frequency):

  1. Connecting Rod Bearing Wear: The knocking sound during acceleration could indicate worn connecting rod bearings. At higher RPMs, the clearances increase, causing metal-to-metal contact and a noticeable knock. Symptoms may become more pronounced under load, and if not addressed, the bearings can spin, leading to catastrophic engine damage. This is common in high-mileage vehicles, particularly if regular oil changes were not maintained. - Knocking sound increases with RPM, potential metallic shavings in oil, oil pressure may drop under load.
  2. Hydraulic Lifter Noise: The symptoms could be related to malfunctioning hydraulic lifters, which can cause a tapping noise during acceleration. This is often due to oil starvation or sludge buildup, preventing proper operation. If the lifters do not maintain adequate pressure, they may collapse under load, resulting in a tapping sound. - Tapping noise occurs at acceleration, no noise at idle, oil quality may be degraded.
  3. Exhaust System Rattle: Sometimes, a rattle or knocking sound can be attributed to loose components in the exhaust system, which may resonate under acceleration. While this is typically not a severe issue, it can mimic engine knock. Inspecting the exhaust hangers and heat shields can rule out this possibility. - Noise changes with engine load, exhaust components may be loose or damaged.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Initial Inspection: Begin with a visual inspection of the engine bay and exhaust system. Look for signs of oil leaks, loose components, or unusual wear patterns on belts and pulleys. Verify that the oil level is correct and that the oil used is appropriate for the engine's specifications. Check for any obvious damage or loose fittings that could contribute to the noise.
  2. STEP 2 - Oil Pressure Check: Use a mechanical oil pressure gauge to check the oil pressure while the engine is running. Normal operating pressure should be between 25-70 PSI depending on engine temperature. A drop in pressure under load could indicate a serious issue with the oil pump or bearing wear.
  3. STEP 3 - Valve Train Inspection: If lifter noise is suspected, remove the valve cover to inspect the lifters and rocker arms. Check for proper operation and oil flow. Ensure that the hydraulic lifters are not collapsed and are receiving adequate oil pressure. Look for signs of wear or damage to the components.
  4. STEP 4 - Road Test: Conduct a controlled road test to reproduce the knocking noise. Observe engine behavior under load and during acceleration. Listen for any changes in the sound as RPM increases. Document findings for further analysis.

Repair Recommendations

CRITICAL PRIORITY - Engine Tear Down for Inspection: If the knocking noise is verified to be related to bearing wear, a full engine teardown will be necessary to assess the extent of the damage. This may involve replacing the connecting rod bearings (OEM P/N 53020610, approx. $200) and possibly other components depending on wear found during inspection. It is crucial to avoid driving the vehicle further to prevent catastrophic failure.

Priority: Medium

HIGH PRIORITY - Hydraulic Lifter Replacement: If lifters are found to be faulty, replacing them with quality OEM parts (e.g., OEM P/N 5037000, approx. $50 each) may resolve the tapping noise. Ensure that the engine oil is clean and of the proper specification to avoid recurrence of the issue.

Priority: Medium

MEDIUM PRIORITY - Exhaust System Inspection and Repair: If loose components in the exhaust system are identified as a source of noise, tighten or replace affected parts. This may include replacing exhaust hangers (aftermarket approx. $25 each) to ensure no further rattling occurs.

Priority: Medium

Preventive Tips

  • Regular Oil Changes: Ensure that the engine oil is changed at regular intervals, typically every 5,000 miles or as recommended in the owner’s manual. Using quality oil and filters can help prevent sludge buildup and maintain proper lubrication of engine components.
  • Engine Performance Monitoring: Utilize diagnostic tools like the GeekOBD APP to monitor engine performance regularly. Checking for any pending codes or anomalies can help catch issues early before they escalate.
  • Periodic Inspection of Hydraulic Components: Regularly inspect the valve train components, including lifters and rocker arms, for wear and proper operation to prevent noise and ensure longevity.

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