Vehicle: Chrysler Concorde 1998

Owner's Problem Description

The vehicle owner is trying to locate the fuel filter on their 1998 Chrysler Concorde. They do not see a filter under the car and are uncertain whether it is on top of the fuel tank or inside it. They are also unsure if they need to remove the fuel tank for installation or if there is an access panel in the trunk or under the back seat. The owner seeks clarification on the filter's location and the replacement process.

Professional Technical Analysis

For the 1998 Chrysler Concorde, the fuel filter is integrated into the fuel pressure regulator, which is located at the top of the fuel pump module within the fuel tank. This design eliminates the need for a separate frame-mounted filter. To access the fuel filter for replacement, the fuel tank must be lowered, as there is no external access panel in the trunk or under the back seat. A critical safety step is to relieve the fuel system pressure before beginning any disassembly. This can be accomplished by removing the fuel pump fuse and running the engine until it stalls. Additionally, ensure to disconnect the battery to prevent any accidental sparks. When removing the tank, check for the presence of any connectors and hoses that may hinder the removal process. A fuel line disconnect tool is essential for safely detaching the fuel lines from the tank. Given the age of the vehicle, inspect the condition of the fuel lines and connectors for any signs of wear or corrosion. Document any special tools used during the process for future reference, and ensure to follow manufacturer specifications for torque settings upon reinstallation of components.

Possible Causes

Most common causes (ordered by frequency):

  1. Fuel Filter Integrated with Pressure Regulator: The 1998 Chrysler Concorde features a fuel filter that is built into the fuel pressure regulator, which means there is no separate fuel filter to be found externally. This design requires the tank to be lowered for access. - No visible fuel filter under the vehicle; integrated design confirmed through manufacturer specifications.
  2. Access Requirement for Fuel Tank: To replace the fuel filter, the fuel tank must be lowered, as there is no access panel in the trunk or under the rear seat. This is a common design feature in many vehicles to protect the fuel system. - Existing knowledge of vehicle design and previous experience with similar models requiring tank removal for fuel filter access.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Safety Precautions: Before beginning the fuel system disassembly, relieve the fuel pressure by removing the fuel pump fuse and running the engine until it stalls. Disconnect the negative battery terminal to prevent any electrical shorts or sparks.
  2. STEP 2 - Lowering the Fuel Tank: Safely support the vehicle and remove the rear suspension components if necessary to lower the fuel tank. Ensure to disconnect any electrical connectors and fuel lines using a fuel line disconnect tool to avoid damage.
  3. STEP 3 - Accessing the Fuel Filter: Once the fuel tank is lowered, locate the fuel pump module on top of the tank. Remove the necessary bolts and clips to access the integrated fuel filter located within the fuel pressure regulator.
  4. STEP 4 - Reinstallation: After replacing the fuel filter, reverse the steps to reinstall the fuel pump module and the fuel tank. Ensure all connections are secure and check for leaks before reconnecting the battery and starting the engine.

Repair Recommendations

CRITICAL PRIORITY - Replace Fuel Filter/Pressure Regulator: Since the fuel filter is integrated with the pressure regulator, replacing this unit is essential for ensuring optimal fuel delivery. OEM replacement part number is 5011409AA, priced approximately $150-200. Document the replacement for warranty purposes.

Priority: Medium

HIGH PRIORITY - Inspect and Replace Fuel Lines: Given the age of the vehicle, inspect all fuel lines for wear and corrosion. Replace any compromised lines to prevent fuel leaks and ensure system integrity. After replacement, perform a fuel pressure test to verify system operation at 35-45 PSI.

Priority: Medium

MEDIUM PRIORITY - Preventive Maintenance: Regularly check fuel system components for signs of wear and perform routine maintenance to prevent future failures. This includes changing the fuel filter (when not integrated) and inspecting all connections and hoses for leaks or damage.

Priority: Medium

Preventive Tips

  • Regular Fuel System Inspections: Conduct regular checks on the fuel system components to identify wear and potential leaks early. Utilize a fuel pressure gauge to monitor system performance and ensure proper operation.
  • Maintain Clean Fuel Lines: Regularly clean the fuel lines and connectors to prevent blockage and ensure smooth fuel flow. Keeping these components clean can extend their lifespan and improve overall system reliability.
  • Document Maintenance Activities: Keep records of all maintenance actions taken on the fuel system. This information is valuable for future diagnostics and can help identify recurring issues.

Diagnose Issue

Use GeekOBD APP for professional diagnosis!

  • Real-time data monitoring
  • Advanced diagnostic features
  • Step-by-step repair guidance
  • Professional-grade analysis