Vehicle: Dodge Charger 2007

Owner's Problem Description

The owner reports that their 2007 Dodge Charger with a 2.7L V6 engine developed an extremely rough idle after warming up. Initially, the engine idles smoothly when cold, but as it warms up, the entire car shakes at idle. The owner previously replaced the spark plugs, suspecting they were the issue, but the problem persists. The check engine light is on, indicating a potential fault in the engine's operation.

Professional Technical Analysis

In this case involving a 2007 Dodge Charger with a 2.7L V6 engine, approximately 100,000 miles, the owner describes an extremely rough idle condition that occurs only after warm-up. This symptom typically suggests a misfire condition, which can be linked to several potential causes. The check engine light has illuminated, which indicates stored fault codes. The retrieved code P0202 indicates an issue with the injector circuit for cylinder 2, which implies that the fuel injector may not be functioning correctly. The analysis should begin with an examination of the injector wiring harness for any breaks or grounding issues. Since the injector shows proper voltage but does not affect idle when unplugged, it suggests that the injector may be failing or the cylinder itself may have issues such as low compression or a faulty spark plug. Given that the spark plugs were recently replaced, attention should also be directed toward the ignition coils, especially since one of the coil boots appeared burnt. This could indicate arcing or a failure in the ignition coil, thus impacting cylinder operation. The rough idle and check engine light are significant safety concerns that necessitate immediate attention to avoid further damage to the engine and ensure reliability.

Possible Causes

Most common causes (ordered by frequency):

  1. Injector Circuit Issue: The P0202 code indicates an open circuit in the injector circuit for cylinder 2. This could be due to damaged wiring or a faulty injector. The injector should be ohmed to confirm resistance (typically 12-16 ohms for most fuel injectors). If the wiring is intact and the injector resistance is within specification, further investigation into the PCM or wiring harness may be required. - Check engine light on, P0202 code stored, no change in idle when injector is unplugged.
  2. Ignition Coil Failure: The burnt appearance of the coil boot suggests that the ignition coil may be arcing or failing. A faulty ignition coil can lead to a misfire in the corresponding cylinder, causing rough idle. Testing the ignition coil's primary and secondary resistance (typically 0.4-2.0 ohms for primary and 6,000-15,000 ohms for secondary) will confirm its operational status. - Burnt coil boot, potential arcing, rough idle corresponding with cylinder 2.
  3. Wiring Harness Damage: Inspect the wiring harness leading to the injector for any signs of wear, chafing, or corrosion. A damaged harness can lead to intermittent connectivity, affecting injector performance and idle stability. Visual inspection followed by continuity testing is essential. - Visual inspection of wiring for breaks or damage, continuity test results.

Diagnostic Steps

Professional Diagnosis Process

Follow these systematic steps to accurately diagnose the issue. Each step builds on the previous one to ensure accurate diagnosis.

  1. STEP 1 - Retrieve Diagnostic Codes: Use a professional OBD-II scanner or GeekOBD APP to retrieve any stored codes. Pay particular attention to P0202 and any additional codes that may indicate related issues. Analyze freeze frame data to understand the conditions under which the faults occurred.
  2. STEP 2 - Inspect Fuel Injector Circuit: Visually inspect the wiring harness and connector leading to the cylinder 2 injector for any signs of damage or corrosion. Perform an ohm test on the injector (should read 12-16 ohms). Check for 12V power at the connector with the key in the ON position.
  3. STEP 3 - Test Ignition Coil: Remove the ignition coil for cylinder 2 and test its primary and secondary resistance. Ensure primary is between 0.4-2.0 ohms and secondary is between 6,000-15,000 ohms. Inspect the coil boot for arcing or damage.
  4. STEP 4 - Conduct a Road Test: After addressing any found issues, conduct a road test while monitoring live data using the GeekOBD APP. Pay attention to any misfires, fuel trims, and engine performance under different load conditions to confirm repair effectiveness.

Repair Recommendations

CRITICAL PRIORITY - Replace Faulty Components: Given the P0202 code and the condition of the ignition coil boot, it is crucial to replace the faulty injector for cylinder 2 (OEM P/N 04891560AB, approximately $75) and the ignition coil (OEM P/N 04891718AA, approximately $100). After installation, clear the codes using the GeekOBD APP and perform a verification test to ensure proper operation.

Priority: critical

HIGH PRIORITY - Repair Wiring Harness: If any damage to the wiring harness is found, repair or replace the damaged sections (cost varies based on extent of damage). Ensure all connections are secure and free of corrosion. This prevents future intermittent issues and ensures the injector operates correctly.

Priority: high

MEDIUM PRIORITY - Routine Maintenance: Ensure regular maintenance checks are performed, including spark plug inspections and injector cleanings. This proactive approach can help prevent similar issues in the future and maintain optimal engine performance.

Priority: medium

Preventive Tips

  • Monthly OBD-II Scans: Regularly use the GeekOBD APP to perform monthly scans for pending codes. Early detection of issues can prevent major failures and ensure the system's health.
  • Routine Injector Maintenance: Schedule injector cleanings and checks every 30,000 miles to prevent clogging and ensure proper fuel flow. This can help maintain smooth engine operation.
  • Visual Inspections: Incorporate visual inspections of ignition components during routine maintenance to catch any signs of wear or damage early. This can mitigate issues before they escalate.

Diagnose Issue

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